Homemade Flex-i-File
Posted: Mon Aug 12, 2013 8:20 pm
I saw Lee's review of the Flex-i-File a while back and thought it looked like a tool worth having but
I didn't think it was worth £10 plus postage. What also put me off was having to buy replacement
sanding strips which I thought were just pieces of cut sandpaper.
So today I had a rummage around in my garage to see if I had anything that I could use to make my own for next to nothing.
So here is what I made ... I call it the Sniffer-i-Sander. I tested it out and it works perfectly and it
is now a welcome addition to my toolbox.

I found some old metal ground pegs, these came with one of those plastic bird baths you put in
your garden to anchor it to the ground to stop it being blown away. This one is a bit rusty but a
quick rub with some wet and dry and it will do the job. I think I saw some tent ground pegs the last time I was in Poundland, they would probably also work.


I got a sheet of 600 grit wet and dry from my local builders merchant for 25p a sheet and cut a strip. I will get plenty of replacement strips out of this sheet for a fraction of the price of the retail tool.

I then just super glued the cut strip around the metal peg. Poundland super glue, 4 of those little bottles for £1. It's just CA glue so just as good as the more expensive stuff.


Here it is the Sniffer-i-Sander. I have four of these pegs so I can make up a few using different grits of wet and dry from my local builders merchant. It may look crude but it does the job for a fraction of the price of the retail tool. If I wanted to have 4 Flex-i-Files all with different grades of sanding paper to hand it would cost me over £40. My homemade attempt looks a bit crap but it costs next to nothing and does the same job.
I didn't think it was worth £10 plus postage. What also put me off was having to buy replacement
sanding strips which I thought were just pieces of cut sandpaper.
So today I had a rummage around in my garage to see if I had anything that I could use to make my own for next to nothing.
So here is what I made ... I call it the Sniffer-i-Sander. I tested it out and it works perfectly and it
is now a welcome addition to my toolbox.

I found some old metal ground pegs, these came with one of those plastic bird baths you put in
your garden to anchor it to the ground to stop it being blown away. This one is a bit rusty but a
quick rub with some wet and dry and it will do the job. I think I saw some tent ground pegs the last time I was in Poundland, they would probably also work.


I got a sheet of 600 grit wet and dry from my local builders merchant for 25p a sheet and cut a strip. I will get plenty of replacement strips out of this sheet for a fraction of the price of the retail tool.

I then just super glued the cut strip around the metal peg. Poundland super glue, 4 of those little bottles for £1. It's just CA glue so just as good as the more expensive stuff.


Here it is the Sniffer-i-Sander. I have four of these pegs so I can make up a few using different grits of wet and dry from my local builders merchant. It may look crude but it does the job for a fraction of the price of the retail tool. If I wanted to have 4 Flex-i-Files all with different grades of sanding paper to hand it would cost me over £40. My homemade attempt looks a bit crap but it costs next to nothing and does the same job.